Injection Molding

Manufacturer of Plastic Automotive Components

injection moulding case study
Powerboss was installed by a leading European manufacturer designing, developing and delivering high quality products of technical and visual excellence for the world�s leading automotive manufacturers. Automotive component manufacturing is not only highly competitive, but demands very high quality control and reliability in the manufacturing process. Powerboss� ability to dramatically reduce maintenance costs and downtime is therefore a significant benefit for this along with many other industries. The company state that they �believe best value is achievable only through the continual assessment and consideration of our customers� needs for high quality and cost efficiency�. Powerboss has been able to help them meet these demands as part of an overall energy policy.

Powerboss units were attached to a number of Plastic Injection Moulding Machines producing automotive components. The following extract from the Facilities Manager�s letter to the Distributor clearly illustrates his satisfaction at the performance of Powerboss.

 

Manufacturer of Photographic Office Equipment

injection moulding case study

One of the world�s leading suppliers of office automation, electronic devices and photographic equipment has been evaluating Powerboss for the last 18 months with excellent results. Worldwide, the company employs in excess of 75,000 people. The group environmental vision �aims at pursuing sustainable management and continues environmental conservation practises� and Powerboss is seen as an important tool in reducing both energy costs and CO2 emissions.

In its manufacturing process, it employs many applications that are particularly well suited to Powerboss including plastic injection moulding and vacuum compressors to name just two.

Seven 22kW Powerboss units were fitted to plastic injection moulding machines producing paper trays and other associated components for photocopiers. The load cycle (time on-load versus time off-load) varies depending on the component being produced, but the three phase analyser showed that 40% on-load/60% off-load is typical. All seven injection moulding machines operate 24 hours per day 6 days per week. It was identified that 24% kW savings were translated into a return of investment of less than two years with significant and quantifiable CO2 savings. The units have also given trouble-free operation in continuous service over an 18 month period.

 


 

  
 
   
 
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